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一、公司簡介  Enterprise overview 

無錫申博sunbet新材料科技股份有限公司一家從事特種合金高精密鍛件的專業化鍛造公司。公司成立於2006年,位於無錫市濱湖區胡埭工業園內,占地麵積155畝,注冊資金8100萬元,現有職工300餘人,年銷售額4億元。

 WuXi Paike New Materials Technology Co.,Ltd is a professional forging company which produces high precision forgings. The company was founded in 2006,located at Hu Dai Industrial Park, Bin Hu District,Wu Xi City,covering an area of 105,000 square meters, with registered capital 81 million RMB.There are 300 employees, and the annual sales is about 400 million RMB.

二、主要資質Master certification

    公司通過了ISO9001:2008、GJB9001B:2009、AS9100D:2015質量體係認證。公司通過了ISO14001: 2004環境管理體係認證及OHSAS18001:2007職業健康安全管理體係認證,並獲得了世界9大主要船級社的工廠認證及歐盟TUV認證。

    We are certified by ISO9001:2008, GJB9001B:2009, AS9100D:2015, ISO14001:2004 EMS and OHSAS18001:2007, and also qualified by the main 9 world classification society for the factory certification and EU TUV.

三、設備能力 Equipment capability

    公司現擁有3600T油壓機、3150T快鍛機等多台壓力機,1.2m-10m多台精密數控輾環機,擁有鍛造加熱爐、熱處理爐、精密車床、理化檢測設備、輔助設備及特種設備共計230台。可實現外徑:300-10000mm,高度:40-1600mm環形鍛件生產,覆蓋了目前國內所有航空發動機和燃氣輪機環形件產品。公司新建成的環鍛件生產線,對標國際先進設計,設備自動化程度高,按生產流程布局,設備結構緊湊,可實現低成本、高可靠、高穩定的產品要求。

     We have 230 sets of equipment in total. There are a couple of preforming presses including 3600T hydraulic press, 3150T rapid forging press;A couple of precise rolling ring mills whose diameter covers 1.2m to 10m; Many of heating furnaces, heat treatment furnaces, precise rough machining lathes, physical and chemical testing equipment, auxiliary equipment and special process equipment. Products of rolling rings with outer diameter of 300-10000mm and height of 40-1600mm can be realized which can cover all the rolling rings in recent aviation engines and gas turbine in China. The newly built production line of ring forgings is up to the standard of the international advanced design. The equipment is with high degree of automation; The layout is based on the production procedures with compact equipment structure which is to realize the low cost, high reliability and high stability of products.

四、關健技術Critical technology

(1)建成了新材料工程化應用研究平台。已生產的材料覆蓋了目前國內所有航空發動機和燃氣輪機環形件用材料,部份合金材料的產品性能、均勻性達國內領先水平。

(1)Engineering application RD for new materials has been established. Experienced material covers all the grades in recent aviation engines and gas turbine in china. Product property and uniformity of partial high-temperature alloys have reached domestic advanced level.

(2)環件近淨成形技術。可實現複雜異形截麵環件的精密軋製、難變形材料環件精密軋製 、超大直徑尺寸、高筒薄壁環件精密軋製,環鍛件成形精度已達到3‰。

(2)Near-net Shape technology of rolling rings. This technology can realize precise rolling of complicated contour section rings, hard-deformed rings, super-large diameter rings, high cylinder and thin-wall rings. Forming precision of the ring forgings has achieved 3‰.

(3)全生產過程數值模擬技術。可對坯料成形過程溫度場、應力場、成形過程的金屬流動填充、模具承載的應力、成形產生的缺陷等方麵進行數值模擬,優化工藝設計,縮短產品的研發周期。

(3)Simulation technology is used in the whole process of production. Temperature field, stress field, metal flow, die stress, forming defects etc in the forming process can be simulated, which can optimize the design process and shorten the product R&D(research and development) cycle.

五、主要產品Main Products

   公司主營業務是各類高溫合金、鈦合金、鋁合金、鎂合金、耐熱鋼、不鏽鋼、合金鋼、碳鋼的環鍛件、自由鍛件及中小模鍛件的生產製造,產品服務於航空、航天,艦舶,能源電站,風力發電,石油化工、工程機械等多個領域。

   The main business of our company is manufacturing ring forgings, open-die forgings,medium and small size die forgings of super alloy, titanium alloy,aluminum alloy,magnesium alloy,heat-resistant steel, stainless steel,alloy steel,carbon steel.The product services mainly in the fields of aviation,aerospace,ship building,energy power station, wind generation,petrochemical industry and engineering machinery etc.

   

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